This inspection requires a staff member with mechanical knowledge and extensive knowledge about play equipment and surfacing standards. Routine inspections should, however, include checking. Compressor teardown overhaul inspection every 8 to 10 years or 25 000 tooverhaul inspection every 8 to 10 years or 25,000 to 30,000 operating hours temperature controls. Routine inspection observations are documented on a checklist. Before any service is performed on a vehicle, an inspection of the appropriate system must be performed. These packaged kits include orings, seals, desiccant and other parts that may require replacing during maintenance and inspection. During or immediately after the inspection, staff should do preventive maintenance and repairs and or remove damaged equipment to remedy problems discovered in the inspection. Other vehicle components that must be routinely inspected are. Aircraft mechanical parts repairing, 8840 ts55 june 1989 work covered this standard covers nonsupervisory work involved in the repair, modification, overhaul recondition, and test of mechanical parts and components removed from fixed and rotary wing aircraft such as control columns, transmissions, gear boxes, landing gear components, clutch. Design features for troubleshooting adequate yes no 9 9 general layout facilitates visual inspection of major components, connections, couplers, interfaces, and potential damage points. Hvac systems should be cleaned when an hvac cleanliness inspection indicates that the system is contaminated with an accumulation of particulate or microbial growth. Routine inspection of the mechanical, hydraulic, and electrical systems should include visual and operational examination of primary components without major disassembly and evaluation of the.
Pressure systems or system components designed under federal department of transportation dot requirements 49 cfr 178 require hydrostatic pressure tests to ensure mechanical integrity over a period of time. Visual inspection is the process of examination and evaluation of systems and components by use of human sensory systems aided only by mechanical enhancements to sensory input such as magnifiers, dental picks, stethoscopes, and the like. Objectives facilities and equipment cgmp highlights aseptic manufacturing facility equipment qualification cleaning validation. Mechanical inspection plumbing may 2005 harborview elementary school condition survey report page 120 of 210 0811 fixtures sinks, drinking fountains, water closets, showers, etc. Spill prevention, control and countermeasure plan spcc program. This property inspection report may include an inspection agreement contract, addenda, and other information related to property conditions. A basic guide to thermography using thermal imagers thermography thermography is a method of inspecting electrical and mechanical equipment by obtaining heat distribution pictures. Inspection of licensed and unlicensed blood banks, brokers, reference laboratories, and. A gear type manual clutch is used to connect the output shaft of. Major inspections must be carried out by, or under the. Major inspections must be carried out by, or under the supervision of, a competent person.
In some cases, certain components need replacement, e. Replacement of components on a regular basis before they fail. One should be of the manual reset type and should be the lower unit. Maintenance, inspection, and testing of electric and. Corrective actions write in the corrective action taken or the niin used to correct the fault or the. Chapter 8 electrical and mechanical page 84 washington state bridge inspection manual m 3664. Mechanical function actuation elements, interlocks. The condition of the vehicle and its components will indicate what servicespart replacements may be required or suggested. The present guide sets forth the inspection procedures and standards applicable to most vehicles. Facilities instructions, standards, and techniques volume 4.
Quality production laboratory materials facilities. Chapter 5 types of maintenance programs us department of energy. Dorman smith procedures for routine testing for sub main. Design, inspection, testing and repair of asmecoded pressure. Limits of the mechanical inspection the mechanical inspection is a legal requirement. This page includes links to files in nonhtml format. Types of examinations per section xi of the asme boiler and pressure vessel code rules for inservice inspection of nuclear power plant components, there are three types of examinations used during. These upss required routine maintenance such as adjustment, torquing and cleaning in order to deliver the desired availability. Routine maintenance definition topics this section includes the following topics. Three major components of equipment maintenance definition 1. Pumps, motors, engines, mechanical transmissions, controllers and other. Study guide for source inspection and quality surveillance of. Preventive and predictive maintenance life cycle engineering. Normal vehicle maintenance and recognition of component discrepancies are necessary to prevent serious mechanical problems and avoid driver discomfort.
Staff conducts regular inspection of equipment for defects visually inspect the physical condition of equipment for flaws, cracks, deformities, tears, or any other apparent defects. Just about every plant or facility must conduct regular inspections as part of its. Components failure analysis guide learn how to identify failed driveshaft components. K0320 routine verification checklist pdf 052015 2cpc 000 320 l0201. Preventive maintenance driveshaft inspection should be performed as part of your regular maintenance. All internal pre inspection checks and records are to be carried out and maintained as per company specific internal routine test formats. If any item or comment is unclear, you should ask the inspector to clarify the findings. Selfcorrecting inspection procedure under inspection errors pdf. Appendix l detailed radial gate inspection reports.
The inspection process may be done using such behaviors as look. It consists of a visual inspection of the components listed in this guide. As a key component of a maintenance program, inspections include tasks that check. Formats shown in this document serve purely as a guideline to routine testing of panel boards. Valve chamber and all associated structural, mechanical, and electrical components.
A mechanical inspection of the memorial bridge was performed on may 27th,z9th, fune 4th, and october 15tt of 2009. Nondestructive testing methods adhering to guidelines established by the. Routine verification checklist routine check protocol. The water closet, urinals, and lavatories are constructed of vitreous china. It is important that you carefully read all of this information. If a special member inspection is to be done in conjunction with a routine inspection, then both the routine and special member inspections shall be attempted to be completed at the beginning of the month.
Inspection frequencies are most generally established by the legal jurisdiction. Appendix 11 example of a standard operating procedure for. Routine ultrasound equipment tests for quality assurance. Department of mechanical and industrial engineering. These guidelines apply to all products component parts, components. Maintenance scheduling for mechanical equipment bureau of. Fault description write in a description of the fault or the shortcoming. Guidelines for the inspection of mechanical and electrotechnical. This inspection method is based on the fact that most components in a system show an increase in temperature when malfunctioning. The inspection requirements of the spcc rule are designed to detect oil leaks, spills, or other potential integrity or structural issues before they can result in a discharge of oil to navigable waters of the u.
Anytime we fail to perform maintenance activities intended by the equipments designer, we shorten the operating life of the equipment. Spill prevention, control and countermeasure plan spcc. Routine maintenance parts kits abb offers maintenance kits that provide all the parts and materials that may be required for time and conditionbased maintenance routines. Correction of potential failures when inspection indicates the need. Mechanical and electrical components of the hoist equipment. Design, inspection, testing and repair of asmecoded pressure systems and safety relief valves mscrd19440, rev. Provide a thorough waterside and fireside inspection at least annually. Department of the interior bureau of reclamation denver, colorado january 2009 facilities, instructions, standards, and techniques volume 41a revised 2009. Installation, inspection, maintenance, and repair requirements. Routine inspection reference guide inspection services of. A suggested check list for this daily inspection is included in the preventive maintenance schedule. Extensive disassembly of electrical and mechanical components for closer inspection is conducted throughout these inspections to gather a higher level of detail than is typical in blue ribbon and routine inspections.
Federal wage system job grading standard for aircraft. Routine hvac system inspections be performed as part of a proactive energy and indoor air quality management plan. Routine inspection of the structural systems should conform to reference 9 and any additional owner requirements. Electrical systems, mechanical systems, and instrumentation components. This must include inspection of the structure as well as mechanical components. Procedures for inspection, maintenance, repair, and. The items observed will then be scheduled for repair according to the urgency of the problems.
Basics, maintenance, and diagnostics vii contents continued page 4. All gaps should be free of foreign material, and should excessive foreign material be found, inspection of the gasket is in order. Download inspection, testing and preventive maintenance pdf. As described earlier in this manual, the alberta government provides all carriers with sample safety. Unattended boilers should have two lowwater fuel cutoffs. The results of this inspection must be explained to the customer and documented on an inspection form. Guidelines for the inspection of mechanical and electrotechnical products. Routine maintenance definition routine maintenance definition overview routine maintenance, also known as preventive, preventative or cyclical maintenance, is an essential part of the ongoing care and upkeep of any building. The safety of these elevators is an ongoing concern of reclamation. To find out about the general condition of your vehicle, we highly recommend that you also submit it to a mechanical inspection.
Maintainability design checklist for underground equipment niosh mining safety and health research 11 of 28 5. Routine maintenance b activities that are conducted while equipment and systems are in. Before each use, check msc docs online to ensure this copy is current. If several connections are found loose, excessive vibration may be indicated and should be corrected. Cbli initials, cbli identification number, date of inspection, total number of crew hours at the site, average bridge openings per month. Carriers must conduct routine preventative maintenance on their vehicles to ensure they remain in. The codes prescribe minimum safety requirements for pressure systems and are not design handbooks. Chapter 14 installation, inspection, maintenance, and repair requirements. The inspection procedures highlighted in blue have an effective date that is different from the issue date. A mechanical inspection is usually undertaken to ensure the safety or. An inspection is, most generally, an organized examination or formal evaluation exercise. Mechanical components rddmitrecommended maintenance hermetic compressor and motor. See plugins, viewers, and other tools for more information.
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